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PVC Piping for Compressed Air - A Disaster Waiting to Happen
Wed 20th Aug 2014 at 8:45pm, 3 comments
 Man, that PVC pipe we got from Home Depot was really cheap and easy to put up.  Now we're ready to get this body shop up and running.



Cheap and easy now could turn into expensive and deadly down the road. PVC pipe is not designed for compressed air. 


In fact, it's not even legal (unless you bury it or encase it in a shatter-proof material, which gets rid of the whole cheap and easy part). 

There are very good reasons:

1.  The maximum temperature of most PVC pipe and fittings is 140F, and even at 110F you derate the pressure rating in half (so a pipe rated for 150 psi is now only good for 75 psi).  Most small piston compressors can have air coming out 200F or higher, especially in the summer.

2.  PVC becomes brittle when exposed to the oil vapor in the compressed air and UV light.

3.  A PVC pipe cracking or failing at 100 psi can easily kill or injure you or your employees.

Don't just take our word for it - here is what the pipe manufacturers themselves have to say about it:

Charlotte Pipe:  Testing with or use of compressed air or gas in PVC / ABS / CPVC pipe or fittings can result in explosive failures and cause severe injury or death.

GF Harvel:  "GF Harvel's PVC and CPVC piping products are "rigid" thermoplastic materials. As a result, GF Harvel does not recommend the use of PVC or CPVC piping products for the testing, transport, or storage of compressed air or gases.
Warning! The use of rigid thermoplastic plastic piping in compressed air or gas applications can result in severe bodily injury or death."

Silver Line Plastics:  "PVC PIPE IS NOT RECOMMENDED FOR AIR PRESSURE"

Don't let cheap and easy now cost you a lot later.  Don't use PVC pipe for compressed air, and if you have it, replace it immediately.
Comments


How do you feel about using cross-linked polyethylene ? Not too expensive, does 200 psi, inexpensive fittings and easy to work with if you have the one tool

Mon 25th Aug 2014 at 11:46pm by Shodan


Shodan - thank you for commenting. As of now pure PEX pipe isn\'t suitable for compressed air. However there are compressed air piping systems that use PEX with aluminum. It\'s PEX on the outside and inside with aluminum sandwiched in the middle. We\'ve been looking into it to see if offers any benefit.

Sat 6th Sep 2014 at 6:56pm by Greg Sinkovich


Laws against the use of pvc need to be strictly enforced. I was almost killed at work due to the air compression line pvc exploding and shooting large fragments of pvc, like grenade shrapnel all over my room.

Sat 19th Dec 2015 at 8:01pm by Dave uf


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